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Wire Rope

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Knowing what a Wire Rope is helps you make better use of it

A wire rope is a piece of flexible, multi-wired, stranded machinery made of many precision parts.

    Usually a wire rope consists of a core member, around which a number of multi-wired strands are “laid” or helically bent. There are two general types of cores for wire rope— fiber cores and wire cores. The fiber core may be made from natural or synthetic fibers. The wire core can be an Independent Wire Core (IWRC), a Strand Core (SC).

    The purpose of the core is to provide support and maintain the position of the outer strands during operation.

    Any number of multi-wired strands may be laid around the core. The most popular arrangement is six strands around the
core, as this combination gives the best balance.

    The number of wires per strand may vary from 3 to 91, with the majority of wire ropes falling into the 7-wire, 19-wire, or 36-wire strand categories.


Understand what the “lays”
of wire rope mean

“Lay” of a wire rope is simply a description of the way wires and strands are placed during construction. Right lay and left lay refer to the direction of strands. Right lay means that the strands pass from left to right across the rope. Left lay means just the opposite; strands pass from right to left.

    Regular lay and lang lay describe the way wires are placed within each strand. Regular lay means that wires in the strands are laid opposite in direction to the lay of the strands. Lang lay means that wires are laid in the same direction as the lay of the strands.

    Most of the wire rope used is right lay, regular lay. This specification has the widest range of applications and meets the requirements of most equipment. In fact, other
lay specifications are considered exceptions and must be requested when ordering.


Here are some exceptions

    Lang lay is recommended for many excavating, construction, and mining applications, including draglines, hoist lines, dredgelines and other similar lines. Here’s why. Lang lay ropes are more flexible than regular lay ropes.They also have greater wearing surface per wire than regular lay ropes.

    Where properly recommended, installed and used, lang lay ropes can be used to greater advantage than regular lay ropes. However, lang lay ropes are more susceptible to the abuses of bending over small diameter sheaves, pinching in undersize sheave grooves, crushing when winding on drums, and failing due to excessive rotation. Left lay rope has greatest usage in oil fields on rod and tubing lines, blast hole rigs, and spudders where rotation of right lay rope would loosen couplings. The rotation of a left lay rope tightens a standard coupling.














 







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